These lines are dedicated to the production and treatment of low relaxation steel rope for prestressed concrete and structural reinforcement. They guarantee a technological process with very high performance and excellent quality, result of a great technical knowledge and long experience in this field.
Main Features:
- Wire surface type: smooth or galvanized;
- Rope surface type: normal or compacted with die (optional);
- Packaging: precision wound coils with strap, internal diameter 800 mm, max. external diameter 1700 mm, width 750 mm, net weight 5000 kg max.
Stranding and Relaxation Line:
- Type of strander: Skip 1+6;
- Post forming: double wire straightener on 2 planes at 90°;
- Tensioning system: by two groups of double capstans;
First Group Pulling Capstans:
- Type: Double multi-groove with horizontal axis;
- Capstan diameter: 1500 - 3000 mm;
- Max continuous pull: 25000 kg;
- Pull control: load cell on diam. 1200 mm pulley;
- Heating furnace type: induction with power between 450 and 800 kW;
- Wire cooling: two stages, first by immersion and second by spray, with temperature control exit.
Second Group Pulling Capstans:
- Synchronization system: guiding rolls group with linear vertical cylinder, with constant pull max 500 kg;
- Type: double multi-groove with horizontal axis;
- Capstan diameter: 1500 - 3000 mm;
- Max continuous pull: 25000 kg;
- Strand packaging: double spool winding-unwinding system movable on rails;
- Max capacity 31500 kg.
Respooling and Packaging:
- Working speed: up to 450 m/min;
- Synchronization system: guiding rolls group with linear vertical cylinder, with constant pull max 750 kg;
- Coil preparation: precision winding spooler (lay on lay) with automatic flange opening and coil extraction/unloading;
- Coil taping and packaging: automatic taping machine for spiral coating with paper band or plastic film.