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PC-STRAND PRODUCTION LINES

PC-STRAND PRODUCTION LINES

These lines are dedicated to the production and treatment of low relaxation steel rope for prestressed concrete and structural reinforcement. They guarantee a technological process with very high performance and excellent quality, result of a great technical knowledge and long experience in this field.

Main Features:

  • Wire surface type: smooth or galvanized;
  • Rope surface type: normal or compacted with die (optional);
  • Packaging: precision wound coils with strap, internal diameter 800 mm, max. external diameter 1700 mm, width 750 mm, net weight 5000 kg max.

Stranding and Relaxation Line:

  • Type of strander: Skip 1+6;
  • Post forming: double wire straightener on 2 planes at 90°;
  • Tensioning system: by two groups of double capstans;

First Group Pulling Capstans:

  • Type: Double multi-groove with horizontal axis;
  • Capstan diameter: 1500 - 3000 mm;
  • Max continuous pull: 25000 kg;
  • Pull control: load cell on diam. 1200 mm pulley;
  • Heating furnace type: induction with power between 450 and 800 kW;
  • Wire cooling: two stages, first by immersion and second by spray, with temperature control exit.

Second Group Pulling Capstans:

  • Synchronization system: guiding rolls group with linear vertical cylinder, with constant pull max 500 kg;
  • Type: double multi-groove with horizontal axis;
  • Capstan diameter: 1500 - 3000 mm;
  • Max continuous pull: 25000 kg;
  • Strand packaging: double spool winding-unwinding system movable on rails;
  • Max capacity 31500 kg.

Respooling and Packaging:

  • Working speed: up to 450 m/min;
  • Synchronization system: guiding rolls group with linear vertical cylinder, with constant pull max 750 kg;
  • Coil preparation: precision winding spooler (lay on lay) with automatic flange opening and coil extraction/unloading;
  • Coil taping and packaging: automatic taping machine for spiral coating with paper band or plastic film.

PC-Strand Series   PCS 900-7 PCS 1120-7 PCS 1250-7
WIRE PAYOFF SPOOLS [-] 900 1120 1250
WIRE Ø INPUT [mm] 2.2 ÷ 4.2 2.2 ÷ 6.3 2.2 ÷ 7.2
MAX. INLET TENSILE STRENGTH [N/mm²] 2060 2060 2060
STRAND DIAMETER [in] 1/4" ÷ 1/2" 1/4" ÷ 0.7" 1/4" ÷ 0.85"
STRAND DIAMETER [mm] 6.35 ÷ 12.70 6.35 ÷ 17.78 6.35 ÷ 21.60
MAX. STRANDER SPEED [rpm] 1100 1000 850
MAX. NOMINAL OUTPUT [kg/h] 4100 10000 11000
MAX. LINEAR SPEED [m/min] 170 160 160